the first installment on the destruction of our planet's very fragile gas-sheath
A (badly compiled) description of a device which can single-handedly change our destructive ways, and allows us to keep the luxury we enjoy
IN A NUT-SHELL:
Manufacturing: Some special moulds and materials (ion-exchange membrane) are needed. Size & shape of the actual battery stack can vary, but so far very few designs have been done. Medium to huge capacity, i.e. kilo-Watts to Mega-Watts. A megawatt-vanadium battery is already in development in Japan. There are enough possibilities for entrepreneurs, the technology is there.
With the possibilities for electric vehicles it seems that we have found a way to improve the earths atmosphere and to halt the destruction of our fragile environment. It seems realistic that we can very significantly reduce airpollution in the next 5-10 years. The political will may be there; most people should realise the need for action; the greater populus probably doesn't need much convincing, if presented with the facts (see IPCC).
If anyone has a close look at the state of the NORTHERN HEMISPERE'S
atmosphere and compare it to the southern one, it is a shock. Up to 2 km in
height the air is thick with brown particles, so much so that is not
possible to view farther than 30km on a clear summer's day in continental
europe. This "brown-haze" is also visible in the Rocky Mountains,
Caribbean Is. and other not likely industrialised places. It is a constant
feature North America, too. Just have a look towards the horizon with the
Sun in your back and imagine that the sky is actually blue near the horizon
in the southern hemisphere. You can also see the n-hemi muck well in the
sunset and sunrise. Usually it is most shocking at sunrise, when the air has
settled and the band of pollution is extra dense above the ground.
Consider the fragility of our "breathable" atmosphere. If Earth
was reduced to the size of a bowling ball, it would be thick as your
fingerprint. You couldn't even feel Mount Everest!
From my observations while flying from New Zealand to Europe, this
extreme pollution exists all around the globe between 40 and 70 deg northern
latitude.
The winds circle the globe very rapidly and distribute the pollution
widely. This we know since the chinese atmospheric atom-bomb test, where the
radioactive particles took only 10 days to circle the globe. And the
northern hemisphere is "filling up" because of the shear magnitude
of the emissions.
The load of particles is so enormous that it must have an effect on the
food-chain by itself. This is (or will be) a contributor to the slow
contamination with dangerous substances of soil and water. An example is the
air-borne fertilisation of the otherwise nutrient-poor dune-landscape in
northern Germany. This effect will *in time* neccessarily overtake the
chemical poisoning of soil and water.
BTW: 2,4 D is still in use in New Zealand. There has been massive use of
DDT in New Zealand until quite recently. Only this year (1996) we have
actually stopped selling leaded gasoline !!!
The vanadium battery, if made a high priority, would only need a short
time of development by dedicated engineers/industry and it can eventually be
massproduced.
Infrastructure ("vanadium-gas-stations") could be widely
installed in as short a time as a year, if a country would see the cleaning
up of the atmosphere as being of national interest and enact the
legislation. Germany seems particularly well suited.
I would like this message to get through to auto-manufactures, public
officials and enterprising people who can disseminate and implement such
information. Read this material. If you are convinced (as I am) after
examining the technical data that this vanadium battery should be
commercially available in many forms e.g. for electric vehicles,
energy-autonomous homes and industry, I think it might be a good idea to
send this on to influential contacts that you may have, so that they can
explore the possibilities of the vanadium battery.
So, here are the completly unsorted articles & abstracts which I have
gathered on the subject, since I heard it on a Radio Australia science
programme. There are 4 email-parts:
1 ENERGY FOCUS magazine article (this email you are reading now; 46k) 3
PHOTOVOLTAICS AND VANADIUM BATTERIES (59k) 4 STATUS OF THE VANADIUM BATTERY
DEVELOPMENT (60k) 5 UNIKEN, ENERGY FOCUS (magazine), Swedish experiments
(25k)
(Adopted from a lecture by Maria Skyllas-Kazacos to the 1994 ERDC Annual
General Meeting)
With increasing public awareness and concern over greenhouse gas
emissions, ozone layer depletion and high levels of pollution in major
cities around the world, the last decade has seen renewed interest in
renewable and alternative energy technologies.
One of the critical obstacles in the implementation of renewable energy
systems, has been the lack of a suitable energy storage system which will
allow supply to better match energy demand.
SimiIarly, the recent strong push in USA for zero emission vehicles in an
effort to decrease the intolerably high levels of pollution from motor cars,
has led to a major effort around the world to develop suitable rechargeable
batteries which will be able to slowly replace the internal combustion
engine as power sources for vehicles.
Electrochemical systems such as secondary batteries and fuel cells
convert the energy from electrochemical reactions directly into low voltage,
direct current electricity.
They are ideally suited for energy storage as they offer the possibility
of practical energy efficiency as high as 90%.
Batteries have a very wide range of energy storage applications. To date
the only commercially available battery system that is feasible for any of
these applications is the lead acid battery.
Unfortunately, this battery possesses a number of limitations for such
energy storage applications and this has led to an ongoing effort around the
world to solve the problem of energy storage using advanced battery systems.
One of the largest co-ordinated programmes to develop alternative energy
and energy storage technologies was initiated in the early 1980s in Japan
with the establishment of the New Energy Development Organisation (NEDO).
Japan's leading role in this area was prompted by the nation's almost
total dependence on imported oil, which makes its energy supply structure
extremely vulnerable.
As part of research and development, efforts in alternative energy
technologies, NEDO initiated a large programme in energy conversion and
storage. In addition to further improvements in lead acid technology, four
new battery systems were selccted for initial evaluation at up to the 60 kW
size. These systems were zinc chlorine, zinc bromine, sodium sulphur and
iron chromium (Fe Cr) redox flow battery.
Following initial research and development efforts with all four systems,
the zinc-bromine and sodium sulphur batteries were selected for the lMW
demonstration phase, based on their superior performance and footprint
energy density compared to the other two systems.
The Fe Cr battery system has shortcomings but in 1984 thc attractive
features offercd by redox flow battery systems prompted The University of
New South Wales (UNSW) to investigate using alternative redox couples to
overcome some of the limitations.
To eliminate the inherent problem of cross contamination of the two
electrolyte solutions, vanadium was selectcd as it exists in several
oxidation states (0. 2, 3, 4, & 5) giving rise to a number of
potentially useful redox couples.
The development of the vanadium redox battery at the UNSW,began in 1985
under a Commonwealth NERDC Grant.Since then, further research and
development has been funded by the NSW Department of Minerals and Energy
(now the Department of Energy), Mount Resources Ltd and recently by the
Energy Research and Development Corporation (ERDC) and the Australian
Research Council (ARC).
The vanadium battery is now at a relatively advanced stage of development
with three 1 to 3 kW prototype batteries already constructed and tested.
Overall energy efficiency as high as 90% has been achieved to date, not
including pumping energy losses.
Pumping losses have been estimatcd at 2 to 3% so that even at 87 to 88%
overall energy efficiency, the vanadium battery is proving to be one of the
most efficient energy storage systems currently under development.
To date two commercial licenses have been granted by Unisearch Ltd for
the commercialisation of the vanadium redox battery in stationary energy
storage applications.
Thai Gypsum Products in Thailand has been granted a Unisearch license to
manufacture and use the vanadium redox battery in residential photovoltaic
applications and in non grid interactive commercial peak shaving in South
East Asia.
A consortium comprised of Mitsubishi Petrochemicals and Kashima Kita
Power Corporation of Japan have also been licensed to further develop and
commercialise the vanadium redox battery world wide, excluding South East
Asia. China and Australia, in large scale load levelling systems and other
stationary applications.
The consortium's plans are to construct and test a 300 kW vanadium
battery system by 1996, and commission a 2 MW demonstration load levelling
system in the Tokyo area by 1999.
In December1992, a 1kW/12 kWh vanadium battery was installed in a Solar
Demonstration House in Thailand by the UNSW Vanadium Battery Development
Group in collaboration with the UNSW Centre for Photovoltaic (PV) Devices
and Systems and Thai Gypsum Products Co Ltd.
The PV/battery system is a precommercial prototype version of a grid
interactive system that the battery licensee,Thai Gypsum, is intending to
install in residential developments in Thailand and other Asian countries.
The first demonstration system was designcd to operate with alternating
current loads and power a small air conditioner of less than 8OO watts. A
National CU-700 K split system compressor type air conditioner was chosen as
the load. The 1 kW/12 kWh battery included a 12 cell stack, giving a system
voltage of 16.8 volts. Each of the two reservoirs contains 200 litres of
electrolyte.
A roof mounted array of 36 Kyocera LA441K63 photovoltaic modules provided
2.2 kW of installed PV.
Butler Solar Products, Australia, designers of the Siemens range of
SUNSINE inverters, modified an existing 1 kW, 12 V stand alone SUNSINE
inverter for the 16.8 volt PV/vanadium battery system.
A 36 cell stack has subsequently been constructed at UNSW and sent to
Thailand to replace the 12 cell stack in the solar house.
A 4 kVA Geebung grid interactive inverter is currently being tested with
the vanadium battery which is operating with a microprocessor controller
built by the UNSW Centre for Photovoltaic Systems and Devices.
The controller was designed to optimise the efficiency of the battery in
this application.
In addition to the field testing, Thai Gypsum is currently undertaking
manufacturing trials of the battery components.
Some further development is now required to optimise the conducting
plastic electrode fabrication so as to achieve the target resistivity of 2
ohm per 2 square centimetre for a cell.
It is expected that by mid 1995, Thai Gypsum will have completed the
first production prototype stacks for more extensive field trials.
The vanadium redox battery is continuing to show great promise as an
efficient, low cost energy storage system for stationary applications.
A refuellable battery such as the vanadium redox system would also be the
ideal approach for electric vehicles since it could offer an instant
recharge by exchanging electrolytes at special refuelling stations.
The redox cell battery is the only type of battery system available that
offers the possibility of instant recharge while still permitting
conventional electrical recharge to be employed.
This means the vanadium redox battery electrolyte could be treated as an
alternative liquid fuel but one that can be regenerated indefinitely.
This feature is of enormous significance in electric vehicle applications
where public acceptance will be more readily achieved if behaviour patterns
do not need to be radically modified.
There has been considerable interest in the area of electric vehiclcs for
many years but until fairly recently this has mainly come from a small group
of enthusiasts.
The introduction of the stringent California exhaust emission standards,
which, from 1998 will require major manufacturers to ensure 2% of their
sales are of zero emission vebicles, has turned the situation around.
Car manufacturers around the world are now embarking on major programmes
to develop electric vehicles.
The three major US car manufacturers - General Motors, Ford and Chrysler
- have formed the Advanced Battery Consortium to identify and develop
advanced batteries that are able to meet strict performance and range
requirements.
The aim is to provide an electric vehicle alternative that will be fully
traffic compatible.
The General Motors Impact, a high performance electric sports car,
demonstrates electric cars has moved beyond the golf buggy era.
Other companies such as BMW, Mercedes, Hyundai, Mazda, Mitsubishi and
Peugeot haye also embarked on major electric vehicle programmes utilising
various battery technologies. Mercedes has been investigating sodium nickel
chloride batteries, Peugeot nickel cadmium batteries and Hyundai nickel
hydride batteries.
At present the vanadium battery system is suited to stationary or niche
mobile applications due to its low energy density of 20 to 25 Wh/kg and
resultant large size in high capacity units.
Research currently underway at the UNSW is showing that an energy density
of 80 to100 Wh/ kg could be achieved within the next five years.
In an effort to demonstrate the concept of the vanadium redox battery for
electric vehicles,a seed grant was obtained from Pacific Power to construct
a battery and install it in an electric golf buggy.
A commercially available gulf buggy powered by lead acid batteries was
loaned by the US manufacturer E-Z-Go through its Australian distributor,
which is Deep Down Distribution P/L. The golf buggy was originally powered
by six, 6 volt lead acid batteries located under the seat.
Calculations showed that the size of battery required to power the
vehicle was a 30 cell stack with an electric area of 500 square centimetres.
Budget limitations procluded the fabrication of separate flow frame and
electrode moulds for such a battery stack so it was necessary to use the
larger, 1,500 square centimetre moulds manufactured for the solar house
battery project in Thailand. This resulted in a battery approximately 50%
longer and roughly three times the cross sectional area that would have been
required with specifically designed moulds.
The oversized battery was mounted on the back of the golf buggy with the
two tanks containing the vanadium electrolytes positioned under the seat.
Preliminary road trials have been undertaken and the vanadium battery
powered golf buggy was found to perform exceptionally well.
It carried two passengers with ease despite a total vehicle weight
including the two passengers in excess of 400 kg.
Because of its relatively low energy density, the vanadium battery would
presently be limited to larger vehicles such as trucks, buses and vans.
The energy density is related to the amount of vanadium, as sulphate.
dissolved in solution and is tied to the solubility of the vanadium salts in
sulphuric acid, approximately 2 Moles/litre.
Early studies with modified electrolytes are showing great promise and
solutions of over 4 moles per litre of vanadium have already ben prepared in
the laboratory.
Combining these concentrated electrolytes with an oxygen regeneration
system for the positive electrolyte could give energy densities of 80 to lO0
Wh/kg within the next five years.
This would lead to a battery which would meet all the requirements
stipulated by car manufacturers when assessing the current and future
battery technologies for electric vehicles.
Whether it is the vanadium battery or some other technology, the time
will certainly come when quiet, pollution free vehicles will be driven
around our cities and we can look forward to the day when we can all breathe
clean air once again.
The vanadium redox flow battery was developed by Professor Maria
Skyllas-Kazacos and her team at the University of New South Wales. It is a
low Cost, low environmental impact battery that has a superior deep cycling
life and can be mechanically refuelled in minutes.
Today's lead acid batteries, commonly used to start cars store energy in
solid electrodes while the vanadium redox battery stores energy in a liquid
electrolyte solution of vanadium pentoxide dissolved in sulphuric acid.
The electrolyte can be charged or discharged by pumping it through the
battery stack and either supplying electric power to the stack or taking
power from the stack. It can also be recharged by having the spent
electrolyte pumped out and a fresh charge of electrolyte pumped in.
The spent electrolyte can then be recharged in another battery with
elcctricity from the mains or from renewable energy eources.
This raises the opportunity for the establishment of refuelling stations
so that electric vehicles could exchange their electrolyte and then continue
on their way with no more delay than if refuelling with petrol or diesel.
Development of the vanadium redox flow battery has been assisted by
funding from the State Energy Research and Development Fund, SERDF, which is
administered by the NSW Department of Energy.
SERDF is currently funding 54 energy research and development projects
that are important to NSW with a total SERDF contribution of $7,500,000.
For further information on SERDF, please phone Dr David Hemming, NSW
Department of Energy +61 2 99018836.
Vanadium redox flow battery technology is protected under a number of
patents and further patent applications are in progress.
Licences have been granted to Mitsubishi Chemicals Corp, Kashima Power
Corp and Thai Gypsum Products Public Co for stationary applications. Very
large batteries in the Megawatt hour range are expected to be in commercial
production by 1998.
Licences are available for some stationary applications
in some of the largest countries of Asia and for vehicular
applications throughout the world.
There are currently no licences issued for the use of the technology in
China.
With mandated zero emission targets for urban traffic in parts of USA and
other initiatives in Europe, the world market for electric vehicle batteries
is expected to exceed $US5 billion by 2004.
For further information, please phone Wal Lamberth of Unisearch Ltd, the
commercial arm of the University or NSW on +62 2 385 5401. or email: My (somewhat detailed) concern:
----------------------------------------------------------------------
Looking Forward to Breathing Fresh Air
Developed in NSW
Where do you get it?
(from "Energy Focus" August 1995, Magazine of the NSW Department of Energy, 29-57 Christie St. (PO Box 536), St Leonards, NSW 2065, Australia. Phone +61 2 9901 8223 fax: +61 2 9901 8246 )
picture:Vanadloo.gif
Positive electrode: V (V) + e- <---> V (IV) Negative electrode: V (II) <---> V (III) + e- -------------------------------------------- Overall: V (V) + V (II) <---> V (IV) + V (III) Charge