University of Texas at San Antonio graduate develops wind-powered turbine

By Adolfo Pesquera, San Antonio Express-News -- Dec. 17

Ryan Wotipka, a 23-year-old graduate of UTSA's architectural program, is bringing electrification to a little village in northern Mexico in a way that could be a model for off-grid energy use.

Working through the University of Texas at San Antonio's architecture school, Wotipka spent part of his senior year with Tarahumara Indians in the Copper Canyon area of Chihuahua, Mexico, assisting in the design of a boarding school.

A few years before, Wotipka was introduced to the idea of making small-scale wind turbines.

He applied to design a system for clean energy the Indians could easily adapt. But to come up with his design, Wotipka went home to Schulenburg.

There are wind turbine manufacturers, but one of the novel things about wind turbines, Wotipka learned, is that most components are available very cheaply in salvage yards.

"You can actually build a stronger turbine out of junk than with new materials," he said.

For supplies, Wotipka relied heavily on his uncle's junk pile. Retired mechanic Allen Roeder was a scrap-steel pack rat.

From the pile came the parts Wotipka used to build his turbine chassis, including a Chevy 4-by-4 drive hub. The tower came from an old radio antenna and the rotor blade hub cover is a stainless steel salad bowl.

"He was feeding his dogs out of it," Wotipka said.

The tail and rotor blades were made from laminated wood planks.

Wotipka developed his electric-generation project working three summers as an intern at the Lower Colorado River Authority's coal-burning plant in Fayetteville.

He built a permanent magnet generator by gluing super-strong magnets to discs, then winding around them a copper coil encased in Fiberglas resin using a mold he made from plywood and a countertop.

The turbine starts generating electricity with 6 mph winds. The average speed where it will be installed is 15 mph.

Wotipka's design earned him a $1,000 prize from the Metropolitan Partnership for Energy and was on display Thursday at the Emissions Reduction and Energy Leadership Summit at the Convention Center.

When Wotipka returns to the Tarahumara Indians, he intends to show them how to build and install small-scale wind turbines made with rebuilt car alternators so they can have electric power in their homes.

"They won't provide much power -- they'll light up a few light bulbs," Wotipka said. "But (the Indians') electric appetite is not nearly what ours is." Wotipka submitted a paper on his project to his supervising professor, Sue Ann Pemberton-Haugh. He titled it "One Person's Junk is Another Person's Source of Free Clean Power." He can be reached at RyanWotipka@yahoo.com.

Off-grid wind power has its devotees in the United States, but most people get their wind power from commercially operated wind farms. Wind farms are large capital investments, and many have been developed in West Texas.

James Scott, a spokesman for Austin-based Cielo Wind Power, told summit visitors that with natural gas costs rising, wind power would become the economically viable alternative. Wind power is being produced at 3 cents a kilowatt-hour, already lower than natural gas.

"And as the technology improves," Scott added, "the costs are going down." Cielo developed and operates eight wind farms. But few of the investors are Texas-based, he said. The company's biggest investors have been Florida Power & Light and Shell Wind Energy.

The percentage of power Americans get from wind is still very small, but production has been doubling every three years and by 2020, wind-generated electricity it is expected to provide 6 percent of the nation's demand.

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