While currently a rarity among commercial-scale power plants, the
technology is becoming increasingly cost competitive and is a perfect
match for the growing energy demands of the American Southwest.
The major players in the project are Solargenix, now a subsidiary of
Spain's Acciona Group, as the overall system designer and integrator;
Germany's Schott provided the solar receivers, which are the key component
of transferring the sun's energy into useable heat; Ormat, which provided
the generator; and Arizona Public Service Company (APS), the state's
dominant energy utility, which purchased the USD$ 6.1 million turnkey
project and its electrical output equivalent to the needs of more than 200
average homes.
Named after the ubiquitous cactus that dots the nearby landscape, the
Saguaro Solar Power Plant is among a series of similar CSP trough-style
projects led by Solargenix Energy, a specialist in this type of power
plant. Solargenix Energy is currently building a much larger 64 MW solar
thermal project of similar design outside Las Vegas, Nevada (see related
story at link below). While the Nevada project will be the largest of its
type installed in the world in nearly two decades, the smaller Saguaro
project clinches the distinction of being the first new trough-style CSP
plant to deliver power to the U.S. electric grid since 1988.
CSP power plants are gaining increasing attention and notoriety because
they appear to offer the best chance of all solar technologies to achieve
cost parity with traditional power plants such as natural gas plants.
They're still more expensive, by a factor of around 2 to 1, but the fact
they don't rely on an increasingly expensive input like natural gas has
the renewable energy industry and the wider power industry paying close
attention to their progress. This is especially the case in the Southwest
where this technology is especially well-suited.
A recently bolstered state policy requiring utilities like APS to source
15 percent of their energy by 2025 was a sure catalyst but not the entire
reason for the project, said Scott Canada, the APS utility's construction
manager for the project. APS has historically been one of the more
progressive utilities in the country with respect to exploring renewable
energy, and particularly solar photovoltaic (PV) power and concentrated
solar PV power. Even with the renewable energy mandate, strengthened only
a month ago, Canada says APS has been interested in exploring this
technology as a real solution to increasing their commercial generation
capacity.
"No one has done solar trough in quite some time," Canada said. "We wanted
to take a first step that we could handle appetite-wise, we were really
looking for something we could handle in our budget. It was kind of taking
a risk but it proved out a lot of technology advances and cost reductions.
And it was part of looking at 'how do we get solar thermal' in the world
again."
Canada also noticed strong interest among APS employees, and surprisingly
not just from those on the solar PV and renewable energy side that he
expected.
"This is really interesting because we gained a lot of interest from the
power plant side of the company," Canada said. "The people who understand
the steam cycle found this much more satisfying than PV. They see a
potential that it can get close to cost competitive, and they start seeing
that this can fit into their business model."
This attention among the traditional thermal sector employees is largely
because this power plant has more in common with coal or natural gas power
plants than it does with solar PV technologies. Quite simply, instead of
burning a finite commodity like natural gas or coal to power a generator,
these plants concentrate the sun's energy to do the job.
The plant features roughly 14 acres, or 100,000 square feet of
parabolic-trough shaped mirrors -- like a long-mirrored half-pipe -- that
stands more than 15 feet tall. These are aligned in six rows, each more
than 1,200 feet long that track the sun from sunrise to sunset, focusing
and concentrating the sun's energy by a factor of 70 onto a fluid-filled
vacuum tube. The vacuum tube contains a heat transfer fluid, in this case
food-grade mineral oil, which is heated up to 600 degrees F.
In
a closed-loop system, the heated oil runs through a tank of liquid
pentane, which turns to gas and spins an Organic Rankine Cycle Power
Block, typically used in geothermal and biomass applications. The block
allows the plant to produce more power at lower temperatures. This is the
first time a CSP trough-style power plant has been matched to a Rankine
Cycle power block.
Similar projects above 50 MW, such as the aforementioned Nevada project,
can operate on the more efficient steam cycle process where water is used
instead of pentane. One drawback, however, to the larger process is that
it requires a full-time plant operator, whereas the Saguaro Solar Power
Plant at APS is fully automated and unstaffed.
Independent renewable energy industry consultant, Scott Sklar of the
Stella Group, says this technology has a major future in the American
southwest.
"This solar plant exemplifies that thousands of megawatts of solar
electric power can be brought on in the southwestern United States without
polluting land or water, without competing for water resources, and
meeting baseload electric power requirements of a dynamically growing
region of the United States," said Sklar.
Solargenix President John Myles sees the technology going much farther
than just the American Southwest.
"There has been great interest in this project from developing countries
where remote power plants in the 1 to 5 megawatt range are desperately
needed," Myles said. "This technology supports the United Nations' model
of development of rural areas in regions which have abundant solar
resources but lack an adequate transmission grid."