Washington,
Iowa, plans project to create ethanol, beef
Mar 9, 2006 - The Salina Journal, Kan.
Author(s): Tim Unruh
Mar. 9--WASHINGTON -- A unique project near here will use locally
raised grain to make ethanol and beef.
The cattle, in turn, will provide the fuel to run the ethanol plant.
Just as exciting to Washington Mayor Travis Kier is the 80 jobs that
the project by Kansas City-based E3 BioFuels will generate for the town
and Washington County.
"I don't see anything but a positive effect coming from it," he said.
The $80 million project involves a 30,000-head cattle feedlot and an
plant that will produce 30 million gallons of ethanol a year, said Brian
Barber, project manager.
The plant will use about 11 million bushels of corn and milo, while
another six million bushels will be fed to cattle.
To power the ethanol plant, manure, courtesy of the critters, will be
fed into an anaerobic digester that will produce methane gas.
Barber guesses methane power is "easily less than half" the cost of
natural gas.
"One of the limiting factors for profitability is high natural gas,"
he said. "We'll be using the gas we produce. That's kind of the beauty
of the system."
Once the starch is taken from the corn and milo, what's left over is
stillage grain, a protein source that will be fed to cattle.
Another byproduct from the ethanol production is thin stillage, which
resembles molasses, Barber said. It will also be used to make methane
gas.
"They call it a closed-loop system," he said.
Ethanol plants are also big consumers of water -- three gallons for
every one gallon of ethanol produced.
E3 BioFuels already has the necessary wells to supply the plant.
"We will recycle a lot of the water. It'll get used a couple or three
times," Barber said.
Construction will begin this summer at the site three miles west of
Washington off U.S. Highway 36, he said. The plant and feedlot will take
about a year to build. Barber said he will be trained to manage the
plant.
The firm intends to apply for industrial revenue bond financing from
the city and county, and incentives from all levels of government.
The owner of a chain of grocery stores, including one in Washington,
Mayor Kier said he's a project proponent.
"Whatever is takes to get these people to locate here, I'm going to
entertain," Kier said. "Instead of recycling the same dollars within the
community, which is important, it gives us a fresh injection of capital
from the outside."
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