The whole idea stinks. But generating heat and power
from livestock manure is appealing. The compost is
placed into an oxygen-free machine that separates the
methane gas and then uses it to create electricity to
power farms or transport over the grid.
|
Ken Silverstein
EnergyBiz Insider
Editor-in-Chief |
The technology is an important component in the fight
against climate change. Normally, farms store the waste
in a lagoon and then later use it as a fertilizer. But,
that natural decomposition creates methane, which is
actually 21 times more potent than carbon dioxide when
it comes to affecting the Earth's temperature. The
ability to capture that gas and then reuse it in an
environmentally friendly manner not only lessens
greenhouse gas output; it also reduces the need for
other types of fuel sources.
Experts also say that the process by which the
methane is extracted through an "anaerobic digester" --
an oxygen free machine -- cuts both odors as well as the
volume of solid manure by 90 percent. It thereby
minimizes surface and groundwater contamination. The
remaining waste makes for better quality fertilizer.
About 135 electricity-producing manure digesters now
exist on U.S. farms, says the U.S. Environmental
Protection Agency. Those systems produce 248 million
kilowatt-hours of electricity annually.
According to the Wisconsin Public Service Corp., the
cost of a digester depends on specific farm conditions
and the return on investment can range from a few years
to more than 10 years. Systems typically use about 30
percent of the biogas to heat the digesters with the
balance being used to supply a farm's electricity or
heating needs. Typically, a minimum herd of 300 dairy
cows or 2,000 swine is needed to make such a system
feasible. The cycle time to turn the manure into heat
and power is 20-30 days.
Illinois-based Ameren is now trying to determine the
feasibility of using methane gas from hog manure. It is
hopeful that it will be able to install an anaerobic
digester and generator by year-end. The central idea is
that a waste byproduct -- manure -- can be processed and
converted to electricity.
Manure collected from a farm in Carlyle, Ill. would
be stored in the digester. Methane gas would then be
siphoned off and used to power the generator, which
could produce between 200-400 kilowatts of electricity.
The electricity would be used by the farm, which has a
peak electric demand of over 700 kilowatts. The heat
created by the generator would be used to heat the
digester.
"The primary benefit would be renewable energy
credits, or carbon dioxide (CO2) offset credits, that
Ameren could obtain to use in responding to various
future government initiatives," says Ameren Strategic
Analyst Paul Pike. Pike notes for each one-ton emission
of methane gas captured and converted to energy equals
21 tons of CO2 not released into the environment. Ameren
is working with the Illinois EPA and the University of
Chicago on the project.
The Upside
Pacific Gas and Electric is teaming with dairy farms
throughout California to use their animal waste to
create electricity. The San Francisco-based utility has
already demonstrated a 60-kilowatt generator that uses
cow manure as a fuel source. At least a couple dozen
dairies in the state have received $6 million in federal
and state grants to go forth with these kinds of
projects. Similarly, Portland General Electric is
partnering with dairy farms in Oregon to do the same.
Meantime, the U.S. Department of Agriculture and the
Ohio Department of Development are spearheading the
development of digesters in Ohio. The former will pay
about $500,000 towards the cost of two separate
contraptions, each of which will cost about $2 million.
The state agency has set aside $1.5 million in 2008 and
2009 for a range of worthy projects. Most immediately,
the Wenning Poultry and Bridgewater Dairy are working to
capture methane from cow manure before it is converted
to electricity. The separate projects could be
operational by year-end.
And, New Hampshire-based Microgy Inc. is making
electricity from cow waste in such places as California,
Wisconsin and Texas. Huckabay Ridge in Texas, for
example, will entail the construction of eight
916,000-gallon digesters, sufficient to process the
manure from up to 10,000 cows. The company, which is
considering a second plant in the state, says that all
of the enterprises in which it is involved will be
profitable as long as natural gas prices stay above $4
per million BTUs.
The Huckabay facility, which will end up costing $12
million to $18 million, is expected to produce an
aggregate of one billion cubic feet of biogas per year
with an energy content of 650,000 million BTUs. The gas
will be treated and compressed before it is delivered
via a natural gas pipeline to Austin. There, the Lower
Colorado River Authority will use it as a power source.
"We're absolutely the pioneers in this," says Pat
Chase, a Microgy regional manager based in Sulphur
Springs, Texas, in the Waco Tribune-Herald. "The
fact that we can take manure and other materials and
digest them and make viable natural gas means the market
is really unlimited. It's only limited by how many cows
and hogs you have in feedlots."
Disposing of cow manure is literally a huge mess. And
add to that the rising cost of energy and the
ramifications of climate change. To help alleviate some
of the problems, thousands of dairy and swine farms
could play host to oxygen-free digesters. For now, the
public sector is buying down some of the risks. If those
first-of-their-kind projects perform, however, then the
technologies and subsequent investments associated with
extracting methane gas from animal waste would appear to
hold lots of potential.
For more on this topic, visit the Energy Central
Generation Technologies Topic Center.