Oil manufacturers turn to waste products
The unsavory leftovers from slaughterhouses and nose-crinkling gunk from the
sinks of any fast-food drive-through restaurant could be coming soon to a
diesel tank near you.
As the prices of soy and other vegetable oils traditionally used in
manufacturing biodiesel have ratcheted up this year, entrepreneurs have
increasingly turned to animal fat and french fry grease and put those
stomach-riling substances to new use.
One problem with both animal fat and waste grease is their limited
availability.
"These companies are looking at what were waste products that have
brought a low price and even in some cases a disposal cost," Vernon Eidman,
professor emeritus at the University of Minnesota who has studied biofuels,
said. "Now they see ways to convert that to fuel, and the government even
pays them."
Since January 2005, biodiesel producers and blenders have been able to claim
a $1/gallon US credit for biodiesel made of vegetable oils, a benefit the
federal government recently extended to renewable fuels made of animal fat;
biodiesel made from waste greases -- oils used to fry potatoes, donuts, corn
and other foods -- yields a 50 cent/gallon credit.
Feedstock prices, which experts say is key to successfully producing
alternative fuels, accounts for up to 80% of the cost of making biodiesel.
That makes the fuel sensitive to recent hikes in the price of soy and other
pure vegetable oils that currently are the most widely used biodiesel
feedstocks. Soy oil, for example, sold for below 30 cents/pound a year ago
but has since jumped to nearly 40 cents/pound, causing many biodiesel
producers to trim outputs.
On the other hand, beef or poultry fat still sells for about 30 cents/pound
or less, while recycled vegetable oils and waste greases are 25 cents/pound
or below -- double year-ago levels. But despite their lower prices, animal
fat and waste grease are more complicated since they must be treated before
production. Waste grease is especially difficult due to its high free fatty
acid content, experts say.
According to National Biodiesel Board statistics, animal fat and waste
grease make up just a fraction of the 350 million gallons of projected
biodiesel production this year.
Currently at least 13.4 million gallons/year of US-produced biodiesel from
animal fat -- which has long been used in the manufacture of pet foods and
soap -- come from just a few producers. Pork processor Smithfield Foods,
which accounts for most of this, runs an experimental 12 million gal/year
facility in Cleburne, Texas.
But capacity currently under construction for fuels made from animal fat
tops 250 million gal/year. Most of this comes from Tyson Foods' venture with
ConocoPhillips to produce up to 175 million gal/year of renewable diesel,
starting in November at the major's Borger, Texas, refinery.
"The fact that Tyson and ConocoPhillips are are getting together and doing
this is a big indicator of where the market is going," biofuels consultant
Will Thurmond, president of Emerging Markets Online, said.
On the other hand, use of recycled cooking oil and waste greases, which has
traditionally gone into animal feed, already has more traction. Of the 148
biodiesel plants operating in the US, NBB lists 10 facilities that can
manufacture as much as 23 million gallons/year of biodiesel from these
feedstocks. And facilities are being built to add at least 37 million
gallons/year of more capacity, NBB said.
However, one problem with both animal fat and waste grease is their limited
availability. Use of animal fat for fuel "can't grow unless there's growth
in the production of animals," and that can only occur if meat consumption
increases, which is not occurring on a per-capita basis, Doug Anderson,
president of Smithfield BioEnergy, said.
As for waste grease, "there's only a minute quantity that's not already
being used," Ron Demaray, CEO of Horizon Biofuels in Nebraska, said. "It
takes a lot of effort to find enough grease from McDonalds. Even if they
give you a few hundred gallons a week, it's not enough to build an industry
on."
As if availability wasn't enough of a deterrent, oil companies are now
allowed to use the blending credit. NBB has opposed this, claiming the
credit was designed to subsidize small businesses built from scratch rather
than already-profitable oil companies with existing refineries. "We're all
about competition, but what may happen is that oil companies will buy all of
the feedstock and we fear many biodiesel producers won't be able to compete
with that," NBB spokeswoman Jenna Higgins said.
But barring government mandates, which some sides of the biodiesel industry
champion, observers say supply and demand will prevail and determine which
feedstocks and fuels prevail. "The invisible hand of the market always works
its way through things," one industry observer said. Eventually, "there will
have to be some reconciliation between production capacity, fats, grease and
oil supply and diesel prices."
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