| Plastic-to-Energy
The Polymer Energy™ system turns waste plastic into energy. It is designed
to primarily process polyolefins i.e. polyethylene (PE) and polypropylene
(PP).
The Polymer Energy™ system is robust by design, and can easily handle
plastic that is contaminated with other kinds of waste such as metals,
glass, dirt, water, etc. The system can tolerate up to 30% of other waste in
the input plastic waste stream. As a result, a key advantage of this process
is that the plastic wastes do not need to be pre-sorted, cleaned or dried
prior to processing, which in turn significantly reduces the overall cost of
operation.
Polymer Energy™ offers a viable, economical and environmentally
responsible alternative to current methods of recycling and disposal of
plastic waste. The Polymer Energy™ system uses catalytic pyrolysis to
efficiently convert plastics (primarily polyolefins) into crude oil.
Unit costs as well as energy costs, e.g. cents/kw-h, including factors
such as installation, maintenance, decommissioning; relative to other
renewable technologies as well as relative to conventional energy products.
- The Polymer Energy™ system is modular in design. Each module typically
produces 775 litres of crude oil for every ton of plastic waste processed.
This assumes highly contaminated plastics waste. A single module can
process between 250 to 400 tons of plastics waste per month. The
throughput capacity is directly dependant upon the quality of the input
plastics waste. The system is designed to be a self-cleaning process and
any contaminants in the input plastic waste stream are automatically
removed from the system as an ash by-product. This ash by-product can be
safetly disposed off in a landfill.
- The plastic waste does not need to pre-sorted or cleaned prior to
processing with the Polymer Energy™ system. In fact, one of the key
advantages of our system is that the process can tolerate high amounts (up
to 30% of the mix) of other contaminants in the input plastics waste
stream. As a result, the operator can save on the cost of pre-sorting and
cleaning, thus reducing the total cost of operation.
- The Polymer Energy™ system is very robust by design and can easily
process typical plastic waste such as used agricultural/mulch film, silage
wrap and other soiled agricultural plastics, metallized plastics, plastic
laminates, printed plastics, wet plastic byproducts and even heavily
recycled plastics. The non-plastic contaminants are converted into ash
which is automatically removed from the system during the normal cleaning
cycle of the system.
- The output crude oil is high-grade and can be further processed in a
refinery or used to power low-rpm machines such as electric generation
turbines.
- Typically the Polymer Energy™ system can process plastics waste with
up to 30% of the following contaminants; mineral impurities such as sand,
dirt, etc., impurities such as glass, small metal parts, etc., impurities
such as cellulose, clothing, etc., water, oil residue.
To subscribe or visit go to:
http://www.polymerenergy.com/
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