by Marsha W. Johnston, Contributor
Most people tend to think of renewable energy as a
clear break with our energy history, jettisoning all of the trappings
associated with a dirty industry. It thus may come as a surprise to discover
that, in fact, certain conventional technologies and infrastructure,
including those associated with fossil fuel production, increasingly are
being adapted to facilitate renewable energy production.
"Companies like Ormat, ElectraTherm and UTC, are
taking existing technology to convert the low-quality geothermal source into
electricity."
-- Doug Tennyson, Director, Technical Services, Department of Energy Rocky
Mountain Oil Test Center
Landfill gas, for example, must be cleaned before it can be burned and
developers, such as the University of New Hampshire, are using the same
oil and gas industry method of pressure swing adsorption to remove
hydrogen sulfide, volatile organic compounds and CO2 to clean it. "The
processes to remove sulfides, etc., are well established in oil and gas
and industrial gas refining," says Bob Harrison, vice president for
construction at Norwalk, CT-based
Emcor
Energy Services, which built and operates the UNH plant. "Pressure
swing adsorption is essentially a sponge with specific sized holes. You
force methane and CO2, which have different-sized molecules, through the
sponge, and it separates gases of different molecular weights."
Another
place where technology crossovers exist is in geothermal energy. Drilling
geothermal wells in both high and low-temperature, water-dominated
reservoirs also uses the same drilling equipment for oil and water wells.
Nonetheless, the high costs associated with drilling have made it
difficult for geothermal projects to get off the ground, making the use of
abandoned or declining oil and gas wells particularly attractive.
Estimates say there are more than one million abandoned oil and gas wells
around the world, and Emcor's Harrison notes that the number of
out-of-service gas wells is on the rise.
Historically, however, the water in those wells, at between 170-250
degrees, has not been hot enough for conventional geothermal applications,
says Doug Tennyson, director of technical services at the
Department of Energy's
Rocky Mountain Oil Test Center (RMOTC) in Casper, WY. But since last
summer. RMOTC has been running a pilot low-temperature geothermal
installation from Ormat
Technologies Inc. that provides enough electricity to run 2 or 3 oil
well pumps.
"We have a lot of oil fields producing not much oil, but a lot of
water," says Tennyson. "Companies like Ormat,
ElectraTherm
and UTC,
are taking existing technology to convert the low-quality geothermal
source into electricity. Since water is being produced as a byproduct, we
can use the electricity to offset the cost to produce the oil. But the
cost to produce the electricity can't be more than cost of buying
electricity. That's what we're trying to validate now."
Should the costs pencil out, Tennyson says President Obama's
Reinvestment Act contains money for low-temperature geothermal projects,
and RMOTC would likely expand the project, potentially producing enough
electricity to put back on the grid. It has been estimated that oil fields
in the U.S. could provide an additional 5,000 MW of electricity with
low-temperature geothermal technology.
In the meantime, the University of New Hampshire's biogas facility is
well on its way to providing the majority of the university's electrical
needs, with a Siemens natural gas turbine modified to burn processed
landfill gas. "It was modified because landfill gas has a lower energy
content," says Paul Chamberlin, UNH's assistant vice president of energy
and campus development. "Natural gas is 96% methane and has higher energy
hydrocarbons. Our landfill gas will be plus or minus 85% methane."
Emcor's Harrison says the turbine modification required depends on the
machine's level of sophistication. "If it was not designed specifically
for that gas, the changes can be substantial," he said. He adds that UNH
is not only adapting its existing Siemens turbine, but is installing a
Solar Turbines Inc. (Caterpillar) turbine already adapted to run
exclusively on processed landfill gas.
Solar Turbines had been collaborating with
Lawrence Berkeley National
Labs (LBL) to commercialize a fuel-flexible, near-zero emissions
combustion technology, but the firm will not use the technology until it
resolves intellectual property differences with LBL, says Ram Srinivasan,
head of Solar Turbines' advanced combustion program in San Diego. Robert
Cheng, LBL advanced energy technology scientist and inventor of the
low-swirl injection technology, says LBL continues to develop the "total
fuel flex" version of LSI, which would allow gas turbine operators to
choose among natural gas, propane, waste gases, biogases and petroleum
refinery gases.
Vastly expanding the production of photovoltaic manufacturing equipment
posed no such problem for semiconductor manufacturing equipment behemoth
Applied
Materials when it jumped into the solar industry in 2007, given the
significant overlap between its LCD display expertise and solar cell
manufacture. "It's a straightforward thing to convert a system for
manufacturing an LCD panel to a solar panel, and the glass in a solar
panel is actually thicker, so it's easier to handle. A lot of the know-how
for making wafer-based solar modules is related to IC (integrated
circuits)," says Charlie Gay, a solar industry pioneer and president of
Applied Materials' Applied Solar.
Gay notes that the glass must have a semiconductor layer "traffic cop,"
a transparent conductor (+) and back metal (-). "You need a glass
sputtering system used for architectural glass manufacture to deposit the
conducting layers, but the semiconductor layer is the same as for the
display industry," he said. To produce its first thin-film PV product,
Applied Materials modified its display manufacturing equipment and
combined it with glass coating technology it acquired with thin-film
deposition equipment manufacturer Applied Films.
Neither was it much of a leap for
Marine Innovation and Technology, a firm comprised of former oil and
gas platform engineers, to morph offshore drilling platform technology
into WindFloat, a semi-submersible floating wind generation system.
WindFloat is intended for use in waters greater than 50 meters deep and
ten miles or more from shore, providing physical stability for wind
turbines so that existing offshore wind turbines can be used with very few
modifications, says Marine Innovation's Dominique Roddier.
Whereas oil and gas offshore drilling platforms are engineered to
minimize vertical motion, with less attention paid to angular motions, a
platform for a wind turbine must minimize pitch and roll in order for the
turbine to function optimally.
So Marine Innovation and Technology created a three-columned triangular
design for WindFloat, placing the turbine on top of one of the columns,
and giving more ballast to the other two columns to stabilize the entire
platform. The ballast from the other two columns stabilizes the weight
distribution and allows the turbine to stand upright.
Like oil and gas platforms, WindFloat has multiple mooring lines (six),
although four of them are connected to the column stabilizing the turbine,
creating an asymmetric design that supports the additional forces placed
on the turbine's column. At the base of each column, water entrapment
plates resist the water around them, effectively making the platform move
less in waves. A "truss spar" type of oil and gas platform, by contrast,
stacks similar water entrapment plates vertically, rather than spreading
them horizontally.
As
already reported in REW.com, Principle Power, a developer of offshore
wind projects, has licensed WindFloat technology.
Although commercial licensees for its kinetic generator have dried up,
Boise, ID-based M2E
Power expects to go into production in 2010 for specialized military
applications that would have "immediate crossover" into commercial
markets, such as for charging wireless sensor nodes in logistics tracking
or industrial uses like monitoring heavy equipment, says operations
manager Jim Gutierrez.
M2E's technology integrates energy/battery management electronics and a
unique generator capability, based on translation of kinetic energy into
electric current via magnetic induction that uses abundant rare earth
magnets. It has shown increases in power output of between 300-700% over
existing kinetic-motion configurations.
The advantages to using cleaner, renewable versions of traditional
technologies or to using them for renewable energy are too numerous to
deny. Thus, the move toward them is inexorable and inevitable as the U.S.
and other countries being to transition away from the traditional sources
of energy and into renewables. As further indication, one need only look
at the increasing deployment of renewable energy technology, notably
solar, at fossil fuel plants to reduce the intensity of those plants'
carbon production.
To learn more about a solar / fossil fuel plant combination,
check out RenewableEnergyWorld.com's video tour of the 10-MW El Dorado
Thin-film solar plant that resides next to Sempra's existing 480-MW El
Dorado Energy power plant.