On the design and simulation of an airlift loop bioreactor with microbubble generation by fluidic oscillation



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William B. Zimmerman , Buddhika N. Hewakandamby, Václav Tesař, H.C. Hemaka Bandulasena and Olumuyiwa A. Omotowa

aDepartment of Chemical and Process Engineering, University of Sheffield, Sheffield S10 2TN, UK

bDepartment of Chemical and Environmental Engineering, University Park, Nottingham NG7 2RD, UK

cInstitute of Thermomechanics of the Academy of Sciences of the Czech Republic v.v.i., 182 00 Prague, Czech Republic

Received 7 November 2008; 
revised 20 March 2009; 
accepted 23 March 2009. 
Available online 31 July 2009.

 
 

Abstract

Microbubble generation by a novel fluidic oscillator driven approach is analyzed, with a view to identifying the key design elements and their differences from standard approaches to airlift loop bioreactor design. The microbubble generation mechanism has been shown to achieve high mass transfer rates by the decrease of the bubble diameter, by hydrodynamic stabilization that avoids coalescence increasing the bubble diameter, and by longer residence times offsetting slower convection. The fluidic oscillator approach also decreases the friction losses in pipe networks and in nozzles/diffusers due to boundary layer disruption, so there is actually an energetic consumption savings in using this approach over steady flow. These dual advantages make the microbubble generation approach a promising component of a novel airlift loop bioreactor whose design is presented here. The equipment, control system for flow and temperature, and the optimization of the nozzle bank for the gas distribution system are presented.

Keywords: Airlift loop bioreactor; Microbubble generation; Fluidic oscillators; Transport phenomena; Biorefineries

Article Outline

1. Introduction
2. Microbubble generation
2.1. The benefits of microbubbles
2.2. Microbubble generation by fluidic oscillation
2.2.1. Instability of parallel percolation
2.2.2. Jet diversion fluidic oscillation
2.3. Energy efficiency
2.3.1. Coanda effect friction reduction
2.3.2. Boundary layer effects
3. Design aspects of an airlift loop bioreactor
3.1. Key design features of an ALB
3.1.1. ALB base
3.1.2. ALB riser
3.1.3. ALB downcomer
3.1.4. Gas separator
3.2. Flow circuit design and instrumentation
3.3. Bioreactor design
3.4. Diffuser flow distribution
4. Discussion and conclusions
Acknowledgements
References

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